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SERVICES

 

DESIGN/DEVELOPMENT

DESIGN AND DEVELOPMENT PRACTICE

An Extremely Broad Practice

From ports to prosthetics, catheters to cardiac implants – we've worked on it all. That’s one of the benefits of collaborating with us: we work with industry leaders and develop our own products. That’s unique, and it means we’ve probably solved problems similar to yours. And coupled with our manufacturing expertise we offer a powerful suite of design services tailored for manufacturability and backed by an unrivaled range of experience.

Some recent additions to our capabilities include a Plastic Tray Vacuum Thermoforming System. If packaging options for your product are still being evaluated, nothing beats having the ability to quickly get thermoformed packaging prototypes in your hand! 

Vacuum Forming Specs
Forming Area Sheet Size Max Depth Max Thickness
482 x 432 mm / 19 x 17”  508 x 457mm / 20 x 18” 185mm / 7.3” 6mm / .25”

 

 

Our Rapid Prototyping capabilities are now even better. We acquired one of the best Dual Extruder 3D Printers on the market which enables us to provide you prototypes of exceptional print quality, large build volume, and excellent multi-material capability.


DESIGN SERVICES

  • Product Conceptualization and Design Input Requirements Generation
  • Design/Manufacturing Engineering
  • 3D Solid Modeling
  • 2D Detailing
  • Finite Element Analysis (FEA)
  • Rapid Prototyping
  • Verification Testing and Protocol
  • Development/Execution
  • Design Control

DEVELOPMENT SERVICES

  • Design and Process Failure Modes and Effects Analysis (dFMEA/pFMEA)
  • Primary and Secondary Packaging Development
  • Simulated Distribution Testing
  • Accelerated Aging
  • Sterilization Validation
  • Process Development
  • Automated Test Fixturing
  • Standard Operating Procedures
  • Work Instructions
  • Inspection Plans
  • Device Master Records
  • Process Validations
  • Tooling and Fixture Design/Development
  • First Article Inspections